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The Industry · 02

The Vehicle Has Changed Faster Than The Process That Repairs It.

Repair complexity, an ageing fleet, parts pricing and labour supply now interact in a way that makes the average claim structurally harder than it was five years ago.

All figures are published third-party research, attributed inline and listed again in full on the References page. United States data is labelled as such.

Driver Assistance Systems Have Made An Ordinary Repair A Technical Exercise

A bumper is no longer a bumper. It is a mounting surface for radar. A windshield is a mounting surface for a forward-facing camera. A wing mirror houses blind-spot detection. Replacing any of them can require a calibration procedure with manufacturer-specified tolerances, floor space, targets and, increasingly, a technician trained specifically to perform it.

CCC's 2026 analysis found that calibrations appeared on 28.3% of United States repairable estimates in 2025, up from 21.8% the previous year, roughly a 30% increase in the number of estimates containing at least one calibration. Over the period from 2017 to 2025, average calibration fees on those estimates rose from around $188 to $485.56. (CCC Intelligent Solutions, Crash Course 2026, March 2026.)

Calibration does not only add cost. It adds sequence. A calibration is a gate: it cannot be performed until the panel is fitted, and the vehicle cannot be released until it passes. CCC reports that repairs involving multiple calibrations averaged more than 17 days keys-to-keys, against 15.5 days for a single calibration and 13 days for repairs with none. (CCC Intelligent Solutions, Crash Course 2026, March 2026.)

The same driver is visible in other markets. The Association of British Insurers attributes rising United Kingdom motor payouts in part to vehicles fitted with advanced systems, sensors, cameras and high-value components that are costly to repair or replace. (Association of British Insurers, 11 February 2026.) The Insurance Council of Australia identifies the growing complexity and penetration of vehicle technology as a principal cause of a 42% rise in average claims cost between 2019 and 2024. (Insurance Council of Australia, 23 March 2025.)

The Fleet Is Old, And Getting Older

Two things are happening at once, and they pull in opposite directions. Newer vehicles are more expensive to repair. Older vehicles are more likely to be written off. The fleet is moving decisively towards the second category.

S&P Global Mobility put the average age of light vehicles in the United States at 12.8 years in 2025, an eighth consecutive annual increase, with passenger cars averaging 14.5 years. (S&P Global Mobility, May 2025.) CCC notes that although there are roughly 14.3 million more vehicles in operation than in 2020, there are over 12 million fewer vehicles aged six years or newer. (CCC Intelligent Solutions, Crash Course 2026, citing Experian data to Q3 2025.)

The repair economics follow directly. CCC's preliminary average total cost of repair for 2025 was $4,818, up 1.7% on 2024. For vehicles six years old or newer the average was $5,721, which is $2,039, or 55.4%, more than for vehicles seven years or older. (CCC Intelligent Solutions, Crash Course 2026, March 2026.)

Total Loss Has Become The Default For A Large And Growing Minority Of Claims

When the cost of repair approaches the value of the vehicle, the file stops being a repair problem and becomes a valuation and settlement problem. That threshold is being crossed more often than at any point on record.

CCC reported total loss frequency at 23.1% of United States claims across all loss categories in 2025 and 23.9% for non-comprehensive claims, describing both as a new high watermark for the industry. For vehicles aged thirteen years or older, 45.3% of claims were written off. (CCC Intelligent Solutions, Crash Course 2026, March 2026.)

Write-offs are expensive because replacement is expensive. In Australia, new car prices rose as much as 39% and used car values about 32% between 2019 and 2024, with write-offs comprising around a quarter of all claims costs. (Insurance Council of Australia, 23 March 2025.)

Parts And Labour

Parts and labour have moved in different directions and for different reasons, and both are now constrained by supply as much as by price.

  • The average price per part in the United States rose 6.0% in 2025, while the average number of parts per non-comprehensive repairable appraisal fell to 13.0 from 13.6 in 2024. (CCC, Crash Course 2026.)
  • The mean labour rate rose 2.9% in 2025, the lowest annual increase since 2021, with average labour hours per repair down 0.8 hours. (CCC, Crash Course 2026.)
  • Trade policy is an active variable rather than a background one. The Federal Reserve Bank of New York found the average tariff rate on United States imports rose from 2.6% to 13% during 2025. (Federal Reserve Bank of New York, cited in CCC, Crash Course 2026.)
  • Access to parts is itself a competition question. The Insurance Council of Australia has argued for extending Australia's Motor Vehicle Information Scheme so independent repairers have fair access to parts as well as to service and repair information. (Insurance Council of Australia, 23 March 2025.)

There Are Not Enough Technicians, And The Gap Is Widening

Automation in claims is often framed as a question of cost. In collision repair it is increasingly a question of whether the work can be staffed at all.

The TechForce Foundation's 2026 Technician Supply, Demand & Opportunity Report projects that the United States will need 73,354 new-entrant collision repair technicians between 2025 and 2029, against a training system producing roughly 5,462 collision completions a year, with supply covering about 42% of annual demand. Collision repair recorded the highest turnover of the ten sectors studied, at 60.7%. (TechForce Foundation, Technician Supply, Demand & Opportunity Report, 2026.)

Australia reports the same constraint in different terms: nearly one in two vacancies in motor trades businesses relies on overseas workers because of chronic skills shortages, and only 58% of apprentices complete their qualifications. (Insurance Council of Australia, 23 March 2025.)

Selected published indicators. Market and year stated for each.
IndicatorFigureSource And Year
Total loss frequency, all loss categories, 2025 (US)23.1%CCC Intelligent Solutions, Crash Course 2026, March 2026
Repairable estimates including a calibration, 2025 (US)28.3%CCC Intelligent Solutions, Crash Course 2026, March 2026
Average total cost of repair, 2025 (US)$4,818CCC Intelligent Solutions, Crash Course 2026, March 2026
Average age of light vehicles, 2025 (US)12.8 yrsS&P Global Mobility, May 2025
Collision-related length of rental, Q3 2025 (US)15.5 daysEnterprise Mobility, US Length of Rental Q3 2025
Collision technician demand met by pipeline (US)42%TechForce Foundation, Supply, Demand & Opportunity Report, 2026
Average paid bodily injury severity, year over year (US)+10.3%CCC Crash Course 2026, citing ISS Fast Track to Q3 2025
Motor claims paid, 2025 (UK)£11.9bnAssociation of British Insurers, 11 February 2026
Average claims cost change, 2019 to 2024 (Australia)+42%Insurance Council of Australia, 23 March 2025
Repair share of claim cost (Australia)~60%Insurance Council of Australia, 23 March 2025

The Injury Side Is Moving Faster Than The Property Side

Physical damage is the visible part of motor claims. Liability and injury are where the severity trend is steepest, and it is not being driven by more violent collisions.

CCC reports average paid bodily injury claim severity up 10.3% over one year and 32% over four, while average collision delta-v, a measure of crash energy, has remained close to 2019 levels. Bodily injury now accounts for 52.4% of total liability dollars paid. (CCC Intelligent Solutions, Crash Course 2026, citing ISS Fast Track data.) Swiss Re's Social Inflation Index shows a 33% increase in liability costs attributable to social inflation alone between 2020 and 2024, and Marathon Strategies reported nuclear verdicts of $10 million or more rising 52% from 2023 to 2024. (Both cited in CCC, Crash Course 2026.)

The operational reading is straightforward. Where injury severity is rising while crash energy is not, the quality and timeliness of the evidence collected at the outset carries more weight, not less.

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